[P-058]
QUALITY CONTROL OF MEDICINAL PLANTS AND PRODUCTS AS THE SEGMENT OF QUALITY SYSTEM OF "ZDRAVLJE"

Zoran B. STOJANOVIĆ1, Branislav T. GUDŽIĆ1 and Siniša M. ĐORĐEVIĆ2
1AD "Zdravlje"- Pharmaceutical and Chemical Industry, Vlajkova 199, Leskovac, FR Yugoslavia
2Faculty of Technology, Bulevar Oslobođenja 124, Leskovac, FR Yugoslavia

SUMMARY

During last years, significant and characteristic change in the field of the quality of medicinal plants and products is turning of Quality Control into Quality Assurance, by application of quality standards JUS ISO 9000 and Good Manufacturing Practice.

Quality Control was mostly oriented to the testing of medicinal plants and final products - phytopreparations. It is the only way of identification of the products, which are not in accordance with specified requirements, before, during and at the end of the production process. Quality Assurance compromises production under controlled conditions, obligatory controlling, documenting and material proving of the whole systems. In addition, it includes stricter supervision and work with subcontractors, more rigorous control starting materials, validation of production procedures and production conditions, validation of the control procedures, planned controlling according to the specified requirements, testing of final product stability, defining the storage conditions and use, monitoring of quality during expiry date and etc. All this in practice means enormous investments into complete production and control, in order to satisfy strict regulations, but at the same time it is a condition for survival on the market.

AD "ZDRAVLJE", from its founding until today, uses medicinal plants for production. Great experience has been gained in this filed, from growing, selection and production of medicinal plants, production of extracts and pure substances, to the production of phytopreparations.

The aim of this paper is to present the Quality Control of medicinal plants and phytopreparations, as an important segment of AD "Zdravlje" Quality System.


QUALITY PLANNING

The aim of the quality planning in the manufacture of the products of plant origin is as follows:

CONTROL OVER THE PRODUCTION PROCESS

Out of all business activities covered by the quality loop, the production:

a) Has the special importance because of the complexity and breadth of the tasks within the Quality system,
b) It is carried on under the controlled conditions, implying the control of all the factors that may influence the process (the process parameters, the equipment, the materials, the personnel and the production area).
The control over the production process consists of the following elements:

There have been defined the procedures of work with the exact sequence and description of the activities, executor, the equipment, the material, the quality, the records and the evidences:

CONTROLLING AND TESTING

The quality is not controlled in the product but it is built in it from the very beginning. Therefore, all the activities in the quality loop, from the development of the new product, through the purchase of the material, fproduction process and up to the delivery to the end-user, are covered by the procedures of controlling and testing. Both the controlling and testing in the course of the production process are carried on according to the Plan for controlling.

The Plan of controlling consists of:

a) The Diagram of the course of the production process with the control points,
b) The Table of control activities and
c) The list of products subject to the Plan for controlling.
The control points are as follows:

UK-the input control, AK-the autocontrol, PK-the in-process control, LK-the laboratory control and ZK-the output control.

The aim of Quality Control of medicinal plants and products as the segment of Quality System of AD "Zdravlje" is to define of the testing parameters, the acceptable quality level and frequency of controlling.

For each control point there has been defined the following:

CONCLUSION

Through the application of this Quality system we achieved the carrying on of the production process under controlled conditions, providing the high and standard quality of the products, leading us to the aim of the "zero-defect", what is a condition for providing the survival and competitive advantages on the market.


REFERENCES
  1. Standardi serije JUS ISO 9000, 1997.

  2. Heleta M. et al. (1995): Plan kvaliteta u funkciji obezbeđenja kvaliteta, II Naučno-stručni skup, Divčibare.

  3. Commission of the European Community: Good Manufacturing Practice for medicinal products in the European Community, 1998.

  4. Leskošek-Čukalović I. (1997): Kontrola u proizvodnji eko-hrane, Ekotehnologija u prehrambenoj industriji i biotehnologiji, Beograd, 119-128.

[P-058]